Blister packaging is a popular method for packaging small items like tablets, capsules, and other similar items. An automatic blister packing machine is an essential piece of equipment that helps increase productivity and efficiency and reduces labor costs in blister packaging. This article will discuss everything you need to know about automatic blister packing machines.
What is Automatic Blister Packing Machine and How Does It Work?
Definition of Blister Packing Machine
A blister packing machine is a type of packaging machine used to seal products in a blister pack. A blister pack is a type of packaging that consists of a cavity or a pocket made of thermoformed plastic and a lidding material. The packaging process involves heat sealing the lidding material to the plastic blister, thereby sealing the product inside.
The Working Process of Automatic Blister Packing Machine
The automatic blister packing machine first feeds the packaging material into the machine. The material is then formed into the desired blister cavity using heat, pressure, and a mold. The product is placed inside the blister cavity, and the lidding material is sealed using heat sealing. Finally, the pack is cut and separated from the main roll, ready for distribution.
Benefits of Using Automatic Blister Packing Machine
Automatic blister packing machines have several benefits, including:
- Increased efficiency
- Reduced labor costs
- Higher production capacity
- Consistent and reliable packaging
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Types of Blister Packing Machines
Manual Blister Packing Machine vs. Automatic Blister Packing Machine
A manual blister packing machine requires an operator to feed the packaging material into the machine manually. On the other hand, an automatic blister packing machine has an automated feeding system that requires minimal operator intervention.
Fully Automatic Blister Packing Machine vs. Semi-Automatic Blister Packing Machine
A fully automatic blister packing machine performs all the functions of blister packaging, from forming the blister cavity to cutting and separating the finished pack. A semi-automatic blister packing machine requires manual intervention to some extent.
Tablet or Capsule Blister Packing Machine vs. Alu Blister Packing Machine
A tablet or capsule blister packing machine is designed specifically for packaging tablets and capsules. An Alu blister packing machine, on the other hand, is designed for packaging items of any shape and size using aluminum foil as the lidding material.
Key Components of Automatic Blister Packing Machine
Sealing Temperature of Blister Packing Machine
The sealing temperature of the blister packing machine is critical in ensuring the sealing process is effective. The temperature is set based on the packaging material used.
Lidding Material for Blister Packaging
The lidding material used for blister packaging depends on the product being packaged. Common lidding materials include aluminum, PVC, and PETG.
Blister Packing Machine Process
The blister packing machine process involves several steps, including feeding the packaging material, forming the cavities, placing the product, sealing the lidding material, and finally cutting and separating the finished pack.
Benefits of Automatic Blister Packing Machine Over Manual Blister Packing
An automatic blister packing machine can package products at a faster rate compared to a manual machine. This increased efficiency results in higher production capacity and reduced labor costs.
Reduced Labor Cost
An automatic blister packing machine requires minimal operator intervention, resulting in lower labor costs. This type of machine is ideal for companies looking to reduce production costs.
Higher Production Capacity
Due to its high efficiency, an automatic blister packing machine can handle larger production volumes compared to a manual machine. This increased production capacity allows companies to meet market demands effectively.
How to Troubleshoot Common Issues with Automatic Blister Packing Machine
Machine Not Functioning
If the blister packing machine is not functioning, check the power supply and electrical connections. Ensure the machine is correctly set up and all parts are working correctly.
Uneven sealing may occur due to incorrect sealing temperature or insufficient pressure. Check the sealing temperature and pressure settings to ensure they are set correctly.
Incorrect packaging may be caused by incorrect product placement or cavities not forming correctly. Check the machine’s settings and ensure that the product is placed correctly in each cavity.
Choosing the Right Automatic Blister Packing Machine: Tips for Buyers
Factors to Consider When Buying Automatic Blister Packing Machine
The factors to consider when buying an automatic blister packing machine include:
- Production capacity
- Machine speed
- Packaging material and size requirements
- Type of product being packaged
Comparison of Different Automatic Blister Packing Machine Models
Compare different automatic blister packing machine models based on their performance, features, and suitability for your specific packaging needs. Look for a reliable machine manufacturer with a proven track record of producing high-quality blister packing machines.
Popular Automatic Blister Packing Machine Manufacturers
Some of the popular automatic blister packing machine manufacturers include Bosch, Uhlmann, IMA, Romaco, and Marchesini Group.
In conclusion, an automatic blister packing machine is an essential piece of equipment for any manufacturer looking to increase productivity, efficiency, and reduce labor costs in blister packaging. The machine uses heat sealing to ensure that products are safely and efficiently sealed into blister packs. By considering the factors mentioned above, you can choose the right automatic blister packing machine for your specific needs.